Your Professional Handtufted Carpet Supplier!

 

Dongsheng Carpet Group Co., Ltd. comprises several production bases, including Dongsheng Group (Rizhao Industrial Park), Dongsheng Berry, Dongsheng Binzhou, Dongsheng Xianglong & Dongli Carpet Materials, Dongsheng Qingmei Carpet. Founded in 1998, the company has rapidly grown into a leading carpet manufacturer in China, specializing in the research, development, and production of Wilton carpets, Axminster carpets, machine-tufted carpets, and inkjet-printed carpets. We also offer a wide variety of carpet fabrics to meet diverse customer needs, including hand-tufted, sisal & jute and carpet tile options.

 
 
Why Choose Us

Custom Service

We specialize in high-end custom hand tufted carpets, where every detail is tailored to your exact needs. From premium materials like New Zealand wool and silk, to any size you require—whether a small decorative rug or a large seamless piece—we can even craft it into any shape, from classic rounds and ovals to unique irregular or custom-cut designs. Each carpet is meticulously handmade to fit your space perfectly, blending luxury craftsmanship with your personal style.

 

 

Professional Team

We have established a professional and capable design team with 60 highly qualified designers. With rich industry experience and strong professional capabilities, our team focuses on new product design, research and development, as well as professional CAD drawing services to provide customers with a comprehensive and diverse range of design solutions. Committed to high standards and efficiency, we deliver stable, reliable and high-quality design support for every project, helping customers realize their ideal space and product vision.

Wide Application

Dongsheng hand tufted carpets are suitable for both home and commercial spaces. With elegant design, reliable quality and flexible customization, they fit perfectly in high-end residences, hotels, offices, clubs and other scenarios, bringing both beauty and practicality to any interior.

Geographic Advantages

Dongsheng Carpet is located in Rizhao, Shandong, close to Qingdao Port, enjoying outstanding geographical and logistics advantages. The short distance to the port ensures efficient transportation, shorter lead times, and lower logistics costs, supporting fast customs clearance and stable delivery for both domestic and overseas orders.

 

 

Specification

Company Name Dongsheng Carpet
Model Handtufted Carpet
Structure HT450 HT550 HT650 HT750
Composition 100% Newzealand WOOL 100% Newzealand WOOL 100% Newzealand WOOL 100% Newzealand WOOL
Roll Width Custom
Coloration HANK DYEING
Pile Height 8-9mm 9-10mm 10-11mm 11-12mm
Total Thickness Around 9-10mm Around 10-11mm Around 11-12mm Around 12-13mm
Pile Weight 4.5lb/sq.yd 5.5lb/sq.yd 6.5lb/sq.yd 7.5lb/sq.yd
Backing Cotton/action backing
Use Commercial Use
Fire Classification ASTM E648 CALSS 1
Color fastness to rubbing wet 3-4
Color fastness to rubbing dry 3-4

 

Product Advantages of Handtufted Carpet
 

Durability
Handtufted carpets are generally more durable than other types of carpets, especially those made with lower-quality materials. The tufting process creates a robust structure that can resist wear and tear.
 

Customization
These carpets can be easily customized in terms of design, color, and size. This allows for a high degree of personalization to match specific decor styles and preferences.
 

Comfort
Handtufted carpets are often thicker and denser than machine-made options, providing a soft and comfortable surface underfoot. This makes them ideal for living rooms and bedrooms.
 

Aesthetic Appeal
The craftsmanship involved in hand-tufting allows for intricate patterns and textures, resulting in a unique and visually appealing product. These carpets can serve as a statement piece in any room.
 

Variety of Materials
Handtufted carpets can be made from a variety of materials, including wool, cotton, and synthetic fibers, giving consumers a range of options based on budget and desired qualities (e.g., stain resistance, softness).

Handtufted Carpet

 

Children Carpets

Less Shedding
Compared to machine-made carpets, handtufted carpets tend to shed less, particularly if they are made from high-quality fibers.
 

Eco-Friendliness
Many handtufted carpets are made from natural fibers, which can be more environmentally friendly compared to synthetic options. Additionally, the production process can be less resource-intensive.
 

Repairability
If damaged, handtufted carpets can often be repaired more easily than other types. Individual tufts can be replaced or re-tufted without needing to replace the entire carpet.
 

Sound Absorption
The dense pile of handtufted carpets provides good sound insulation, making them suitable for spaces where noise reduction is desired.

 

Handtufted Carpet Fiber Types

 

Wool

1

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Nylon

2

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Solution Dyed Nylon

3

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Bamboo Silk

4

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Spun Silk

5

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Viscose

6

 

The Process of Making Handtufted Carpet

Design Transfer

The first step in creating hand tufted carpets is to transfer the design onto the fabric. This can be done by hand, or by using a stencil or digital template. The design is carefully mapped out, with each section of the pattern marked for the tufting process.

Yarn Selection

Hand tufted carpets can be made from a variety of materials, including wool, silk, cotton, and synthetic fibers. The yarn is chosen based on the desired texture, color, and durability of the finished carpet. Wool is particularly popular due to its softness, durability, and natural stain resistance.

Tufting

Once the design is prepared, the artisan uses a tufting gun to punch yarn through the backing fabric. The tufting gun creates loops of yarn that form the base of the carpet. The loops are typically arranged in a way that allows for complex patterns and textures.

Shearing

After the tufting process, the carpet is sheared to create a cut pile. This step is done carefully to ensure the pile is even and uniform, giving the carpet a smooth, plush appearance. The length of the pile can vary depending on the desired texture.

Backing and Binding

To finish the carpet, a layer of secondary backing is applied to secure the yarn in place. This backing ensures the carpet's durability and helps prevent the yarn from coming loose. The edges of the carpet are also bound to prevent fraying and to give the carpet a clean, finished look.

Quality Control

Each hand tufted carpet undergoes a strict quality control process to ensure that it meets high standards of craftsmanship. The carpet is inspected for any defects in the design, yarn quality, or tufting technique.

Finishing Touches

Any additional finishing touches are added to the carpet, such as trimming the pile, adding a protective coating, or applying stain-resistant treatments. These steps enhance the carpet's longevity and ensure it looks pristine for years to come.

 

Handtufted Carpet Applications

 

 

Luxury homes and estates

Upscale hotels and resorts

Art galleries and exhibition spaces

Executive offices and boardrooms

 

Precautions for Using Handtufted Carpet

Regular Vacuuming

Vacuum your hand tufted carpet regularly to remove dirt, dust, and debris. Use a vacuum cleaner with a gentle setting to avoid damaging the pile.

 

Avoid Direct Sunlight

Prolonged exposure to direct sunlight can cause the colors in your hand tufted carpet to fade over time. To prevent this, consider placing your carpet in an area with indirect light or using window treatments to block harsh sunlight.

 

Spot Cleaning

If spills occur, clean them immediately to prevent stains from setting. Use a clean, damp cloth to blot the area, and avoid rubbing the stain, as this can damage the fibers.

 

 

Packaging and Shipping

 

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Video

 

 

 
Our Certifications
 
Quality Management System Certification
ISO 9001
Occupational Health and Safety Management System Certificate
ISO 45001
Environmental Management system certification
ISO 14001
 
 
 
 
 

FAQ

Q: What are handtufted carpets?

A: Handtufted carpets are a relatively new method of producing handcrafted carpets. Hand-tufted rugs, unlike hand-knotted rugs, are manufactured without knots and require a fraction of the effort.

Q: Are handtufted carpets long-lasting?

A: Yes, handtufted carpets are long-lasting, particularly when constructed from good-quality materials such as wool. Proper care can make them last for decades.

Q: How do I clean and take care of a handtufted carpet?

A: Regular vacuuming to remove dirt and dust and immediate spot-cleaning of spills with mild detergent are recommended. To ensure the latex backing is not damaged, don't subject the rug to too much moisture.

Q: Can handtufted carpets be placed in high-traffic areas?

A: Yes, particularly wool-based hand-tufted rugs. Silk and viscose rugs, however, are ideal for low-traffic areas because of their fragile fibers.

We're well-known as one of the leading handtufted manufacturers and suppliers in China. Please feel free to buy high quality handtufted made in China here from our factory. Contact us for quotation.

Handtufted Carpet
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