Machine Tufted Carpet - China Machine Tufted Carpet Manufacturers Suppliers Factory

Your Professional Machine-Tufted Carpet Supplier!

Dongsheng Carpet Group Co., Ltd. comprises several production bases, including Dongsheng Group (Rizhao Industrial Park), Dongsheng Berry, Dongsheng Binzhou, Dongsheng Xianglong & Dongli Carpet Materials, Dongsheng Qingmei Carpet. Founded in 1998, the company has rapidly grown into a leading carpet manufacturer in China, specializing in the research, development, and production of Wilton carpets, Axminster carpets, machine-tufted carpets, and inkjet-printed carpets. We also offer a wide variety of carpet products to meet diverse customer needs, including sisal & jute carpets and carpet tiles options.

Tufted Jacquard Carpet
Dongsheng tufted jacquard machines enable multi-color jacquard weaving technology, supporting up to 6 colors. Compared with traditional tufted carpets, they allow for diverse color and pattern combinations, enhancing the aesthetic appeal
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Cut Pile Tufted Carpet
Raw Material: Nylon, Polyester, Polypropylene, WoolNeedle Density: 1/10, 1/8Construction: TuftedWidth: 3.66m/4mWeight: Depending on the application of the product, weights ranging from 330g to 2000g can be produced.
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Level Cut and Loop Carpet
As a specialized carpet manufacturer, we are dedicated to providing high-quality, customized Level Cut and Loop carpet solutions for residential, commercial, and hospitality clients. Our carpets combine premium materials, thoughtful
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Large Loop Carpet
Large Loop Carpet is an exquisite design and performance carpet that stands out among its peers. Through precision adjustments during production, its three-dimensional surface becomes even more three-dimensional and striking - exuding its
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High Cut Low Loop Carpet
• Raw materials: Polypropylene, Polyester, Nylon, Wool.• Needle density: 1/8 and 1/10.• Weight: Depending on the application of the product, weights ranging from 400g to 1000g can be produced.
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High-low Loop Carpet
• Raw materials: Polypropylene, Polyester, Nylon, Wool.• Needle density: 1/4, 1/8, 1/10, 5/32.• Weight: Depending on the application of the product, weights ranging from 500g to 1200g can be produced.
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Level Loop Carpet
• Raw materials: Polypropylene, Polyester, Nylon, Wool.• Needle density: 1/8 and 1/10.• Weight: Depending on the application of the product, weights ranging from 300g to 1500g can be produced.
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Why Choose Us

Advanced Equipment

We are equipped with internationally advanced production equipment, including 13 Wilton looms, 9 Axminster looms, 2 Belgian Super Smart Creels, 12 Tufting machines with multiple gauges, 3 Extruders (18-station), 41 Looms for primary backing production, and 16 Looms for secondary backing production.

Customization Advantages

Our tufted carpets offer multi-dimensional customization and can be flexibly tailored to your needs:

Material: such as nylon and polyester;
Pile Height;
Surface structure: cut pile, loop pile, level cut-and-loop pile, high-low loop pile, high-cut low-loop pile, and large loop pile, etc.;
Size and other personalized requirements

Professional Team

We have a highly qualified design team with 60 professional designers across our production bases. This team specializes in new product design and development as well as CAD drawing preparation, to offer clients a wide range of design solutions and high-quality design services.

Geographic Advantages

Dongsheng Carpet is located in Rizhao, Shandong, close to Qingdao Port, enjoying outstanding geographical and logistics advantages. The short distance to the port ensures efficient transportation, shorter lead times, and lower logistics costs, supporting fast customs clearance and stable delivery for both domestic and overseas orders.

Specification

Model	Machine-Tufted Carpet
Material	Wool/Nylon/Polypropylene/Polyester
Backing	Action Backing/Non-woven Backing
Gauge	1/4"	1/8"	1/10"	5/32"
Construction	Cut Pile; Loop Pile; Level cut-and loop pile; High-cut low-loop pile; High-low-loop pile; Large loop pile; Jacquard
Roll Width	4m / 3.66m / Customized
Roll Length	Customized
Pattern repeat	Full repeat pattern or as per customer's request

Advantages of Machine Tufted Carpet

Cost-Effective

Machine tufted carpets are generally more affordable compared to handmade or woven carpets. The automated production process allows for mass production and reduces labor costs, making them an attractive option for budget-conscious customers.

Versatility in Design

With machine tufting, intricate designs, patterns, and textures can be easily achieved. The computer-controlled process enables precise control over loop heights and densities, resulting in visually appealing carpets with endless design possibilities.

Durability

Machine tufted carpets are designed for high durability and can withstand heavy foot traffic. The loop construction provides strength and resilience, suitable for various settings like offices, hotels, and homes.

Quick Turnaround

Unlike handmade carpets, machine tufted carpets can be produced efficiently and in large quantities. This makes them an ideal choice for projects with tight deadlines or large floor areas that need to be covered promptly.

Types of Machine Tufted Carpet

Cut Pile: This type features cut loops, creating a soft and plush surface.

Loop Pile: This type features uncut loops, creating a durable and textured surface.

Cut and Loop: This type combines cut and uncut loops to create a patterned or textured effect.

Applications of Machine Tufted Carpet

Residential Spaces

Machine tufted carpets are a popular choice for residential use as they offer a wide range of design options and are comparatively affordable. They provide comfort and enhance the aesthetic appeal of homes, adding warmth and style to living rooms, bedrooms, and hallways.

Commercial Buildings

The durability and ease of customization make machine tufted carpets ideal for commercial spaces like offices, hotels, restaurants, and retail stores.

Hospitality Sector

In hotels, resorts, and guesthouses, machine tufted carpets are frequently used to create a welcoming and luxurious atmosphere. They provide comfort underfoot and contribute to a visually pleasing environment for guests.

Public Spaces

Machine tufted carpets are also suitable for public spaces such as airports, libraries, and community centers.

Exhibition and Event Flooring

Machine tufted carpets offer an affordable and versatile solution for exhibition and event spaces, including trade shows, conferences, and weddings.

Production Process of Machine Tufted Carpet

Primary Backing
The process begins with a primary backing material, typically made from woven polypropylene. This backing provides stability and serves as the foundation for the carpet.

Tufting Machine
The primary backing is fed through a tufting machine that has hundreds of needles. These needles insert yarn through the backing, creating loops.

Loop Pile or Cut Pile

If the desired carpet is loop pile, the loops are left intact. This creates a durable and textured surface, often seen in Berber or loop carpets.

Secondary Backing

Once the tufting process is complete, a secondary backing material, typically made from woven polypropylene or latex, is applied to the back of the carpet.

Finishing Touches

The carpet then undergoes various finishing processes, such as shearing to create a uniform pile height, dyeing to achieve the desired color, and applying stain-resistant treatments.

Customization Process

01/

Communication
Please provide detailed product specifications so that we can have further professional discussions.

02/

Production Execution
Based on the confirmed design, we will strictly implement a refined production process and enforce strict quality control measures at each stage to ensure high consistency and accuracy of the product.

03/

Quality Inspection and Packaging
After the product is produced, we will conduct a comprehensive and systematic quality inspection process to ensure that all products meet established quality standards. We will customize the packaging according to your specific needs.

04/

Delivery Arrangement
We will strictly abide by the terms of the contract and complete timely delivery of the product within the agreed timeframe to ensure that your time requirements are met.

Packaging and Shipping

Video

Certifications

ISO 9001

Occupational Health and Safety Management System Certificate

ISO 45001

Environmental Management system certification

ISO 14001

FAQ

Q: What is a machine tufted carpet?

A: Machine tufted carpet is a type of carpet that is produced using a tufting machine. In this process, yarns are pushed through a primary backing material, usually a woven fabric, to create the pile of the carpet. This method allows for relatively fast production and efficiency compared to some other carpet-making techniques.

Q: How does the production process of a machine tufted carpet differ from a handmade carpet?

A: Handmade carpets are typically crafted by skilled artisans, which involves a slow and meticulous process of knotting or weaving yarns. Machine-tufted carpets, on the other hand, are mass-produced using machinery.

Q: What are the common materials used in machine tufted carpets?

A: The pile of machine tufted carpet is often made from synthetic fibers such as nylon, polyester, or polypropylene due to their durability, stain resistance, and affordability. The primary backing is usually a woven fabric like jute or polyester, and a secondary backing may be added for extra stability, which can be made of materials like latex-coated fabrics.

We're well-known as one of the leading machine tufted carpet manufacturers and suppliers in China. Please feel free to buy high quality machine tufted carpet made in China here from our factory. Contact us for quotation.

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